Linen is considered as one of the best fabrics in the world. It is durable, soft and comfortable to wear anytime of the year. Linen threads are woven from the fibers of flax plants. Aditya Birla Linen Club has brought before you an exclusive range of linen items from men and women’s wear to kid’s wear. Our linen materials are manufactured from quality yarns and are tested by our experts to ensure premium quality linen to our clients. Moreover, linenclub products are available in various colors and prices to suit every taste and budget.
The process of linen manufacturing is extensive and laborious. Know the Ins and Outs of Linen fabric manufacturing from our site. The quality of linen actually depends upon the growing conditions and harvesting techniques. The stalks of the flax plants are harvested by pulling the entire stalk from the ground. Then the seeds are removed through “rippling” or “winnowing” process.
The fibers are then loosened from the stalk through retting. In this process, the stalks are left in the field to soften and acquire bacteria and fungi. The bacteria decompose the pectin that blends the fibers together. Natural retting can be done in tanks and pools. Chemical retting enhances the process but harms the plant and environment.
The stalks of the flak plants are dressed after retting. The process is known as “Scutching”. In this process the woody parts of the stalks are removed and separated using metal rollers. The fibers are collected and combed to remove shorter fibers and other impurities. The soft and long fibers are twisted and spun through a ‘wet spinning’ technique. This results in a softer and smoother yarn that can make for great linen garments. The short fibers are processed using a ‘dry spinning’ technique. This produces a stronger and heavier yarn that is ideal for upholstery or heavy linen items.
Finally the yarns are knit into various linen fabrics. The linen fabrics are graded and sorted according to the various qualities ranging from extremely fine quality to regular quality and heavy duty linens. Linen textiles can be made from pure linen and also can be mixed with other materials like silk, cotton and wool. The linen fabrics can then be bleached, dyed, printed with a variety of coatings or treatments.
There is another method of manufacturing linen known as “cottonizing”. Linen can be processed easily and quickly in this process. Minimum equipments and labor forces are required in this process. Here the flax fibers are processed using traditional cotton machinery.